Dimensional accuracy and surface property of titanium casting using gypsum-bonded alumina investment.
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The aim of the present study was to evaluate the dimensional accuracy and surface property of titanium casting obtained using a gypsum-bonded alumina investment. The experimental gypsum-bonded alumina investment with 20 mass% gypsum content mixed with 2 mass% potassium sulfate was used for five cp titanium castings and three Cu-Zn alloy castings. The accuracy, surface roughness (Ra), and reaction layer thickness of these castings were investigated. The accuracy of the castings obtained from the experimental investment ranged from -0.04 to 0.23%, while surface roughness (Ra) ranged from 7.6 to 10.3microm. A reaction layer of about 150 microm thickness under the titanium casting surface was observed. These results suggested that the titanium casting obtained using the experimental investment was acceptable. Although the reaction layer was thin, surface roughness should be improved. (+info)
Evaluation of the castability of a Co-Cr-Mo-W alloy varying the investing technique.
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The purpose of this study was to compare the castability of Co-Cr-Mo-W (Remanium 2000), Ni-Cr (Durabond) and Co-Cr-Mo (Vera PDI) alloys invested with either conventional (phosphate- and silica-based) or mixed investing techniques. A 10 X 10 mm square-shaped nylon net containing 100 open squares served as a template for construction of wax patterns, which were invested with phosphate-based investment (Termocast), silica-based investment (Refrafil) and mixed investing technique (2-mm layer phosphate investment plus filling with silica investment). Forty-five cast specimens (5 per experimental condition) were obtained and sandblasted with aluminum oxide. The number of completely reproduced cast segments was counted to obtain a percentage designated "castability value", which indicated the accuracy of the alloy to reproduce mold details. Statistical analysis using two-way ANOVA and Tukey's test showed that, comparing the alloys, Remanium 2000 had statistically similar castability (p>0.05) to Vera PDI and lower than Durabond (p<0.05). Considering the mixed technique results, Remanium 2000 yielded lower castability value (p<0.05) than Durabond and Vera PDI alloys, which showed similar results to each other (p>0.05). In conclusion, the castability of the Co-Cr-Mo-W alloy (Remanium 2000) was comparable to that of the Co-Cr alloy (Vera PDI) and worse than that of the Ni-Cr alloy (Durabond). Except for Remanium 2000, the mixed investing technique considerably improved the accuracy of the alloys to reproduce cast details, compared to the phosphate-based investment. The mixed investing technique appears as a viable alternative to improve castability of base metal alloys without decreasing the surface quality of the metallic pieces. (+info)
The influence of mold temperature on the fit of cast crowns with commercially pure titanium.
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Commercially pure titanium (CP Ti) has been widely applied to fabricate cast devices because of its favorable properties. However, the mold temperature recommended for the manufacture of casts has been considered relatively low, causing inadequate castability and poor marginal fit of cast crowns. This study evaluated and compared the influence of mold temperature (430 degrees C--as control, 550 degrees C, 670 degrees C) on the marginal discrepancies of cast CP Ti crowns. Eight bovine teeth were prepared on a mechanical grinding device and impressions were used to duplicate each tooth and produce eight master dies. Twenty-four crowns were fabricated using CP Ti in three different groups of mold temperature (n = 8): 430 degrees C (as control), 550 degrees C and 670 degrees C. The gap between the crown and the bovine tooth was measured at 50 X magnification with a traveling microscope. The marginal fit values of the cast CP Ti crowns were submitted to the Kruskal-Wallis test (p = 0.03). The 550 degrees C group (95.0 microm) showed significantly better marginal fit than the crowns of the 430 degrees C group (203.4 microm) and 670 degrees C group (213.8 microm). Better marginal fit for cast CP Ti crowns was observed with the mold temperature of 550 degrees C, differing from the 430 degrees C recommended by the manufacturer. (+info)
Efficacy of ultrasound in removal of intraradicular posts using different techniques.
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The efficacy of ultrasound in removing cast metal posts was evaluated in this in vitro study using one or two ultrasound units and ultrasonic vibration for various lengths of time. The crowns of 30 healthy maxillary canines were removed, the roots were embedded in acrylic resin blocks, and the root canals were treated endodontically. The canals were prepared and their impressions were taken with self-curing acrylic resin. After casting with copper-aluminum alloy, the posts were blasted with aluminum oxide and cemented with Panavia F resin cement. The specimens were divided into five groups. In groups I and II, only one ultrasound unit was used for 30 and 60 s, respectively; in groups III and IV, two ultrasound units were used simultaneously for 30 and 60 s, respectively; in group V, ultrasound was not used (control). Ultrasonic vibrations were applied with an Enac OE-5 ultrasound unit and an ST-09 tip. All samples were subjected to traction on an Instron machine (model 4444) at a cross-head speed of 1 mm/min. Analysis of the results revealed a statistically significant difference between the groups (ANOVA, P < 0.01); however the difference between groups II and IV was not statistically significant. The efficacy of ultrasound in removing intraradicular posts was confirmed, and the most effective technique was the use of two ultrasound units, independent of the length of time ultrasound was applied. (+info)
Microhardness of Ni-Cr alloys under different casting conditions.
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This study evaluated the microhardness of Ni-Cr alloys used in fixed prosthodontics after casting under different conditions. The casting conditions were: (1-flame/air torch) flame made of a gas/oxygen mixture and centrifugal casting machine in a non-controlled casting environment; (2-induction/argon) electromagnetic induction in an environment controlled with argon; (3-induction/vacuum) electromagnetic induction in a vacuum environment; (4-induction/air) electromagnetic induction in a non-controlled casting environment. The 3 alloys used were Ni-Cr-Mo-Ti, Ni-Cr-Mo-Be, and Ni-Cr-Mo-Nb. Four castings with 5 cylindrical, 15 mm-long specimens (diameter: 1.6 mm) in each casting ring were prepared. After casting, the specimens were embedded in resin and polished for Vickers microhardness (VH) measurements in a Shimadzu HMV-2 (1,000 g for 10 s). A total of 5 indentations were done for each ring, one in each specimen. The data was subjected to two-way ANOVA and Tukey's multiple comparison tests (alpha = 0.05). The VH values of Ni-Cr-Mo-Ti (422 +/- 7.8) were statistically higher (p < 0.05) than those of Ni-Cr-Mo-Nb (415 +/- 7.6). The lowest VH values were found for Ni-Cr-Mo-Be (359 +/- 10.7). The VH values obtained in the conditions induction/argon and induction/vacuum were similar (p > 0.05) and lower than the values obtained in the conditions induction/air and flame/air torch (p < 0.05). The VH values in the conditions induction/air and flame/air were similar (p > 0.05). The microhardness of the alloys is influenced by their composition and casting method. The hardness of the Ni-Cr alloys was higher when they were cast with the induction/air and flame/air torch methods. (+info)
Titanium casting using commercial phosphate-bonded investments with quick heating method.
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The purpose of this study was to investigate the possible use of quick heating method for titanium casting using two commercial investments (Rematitan Plus and Tancovest). The resulting characteristics of the investments with the quick heating method were as follows: residual thermal expansion at the casting temperature was in the range of 0.39 to 0.64%; green strength and fired strength ranged from 4.4 to 10.3 MPa and from 13.8 to 17.6 MPa, respectively. Five full crown titanium castings from each casting condition were obtained using an argon arc melting and gas pressure casting machine. The thickness of cast surface reaction layer was approximately 200 microm, regardless of heating methods or investments. Further, the heating method did not significantly influence either the accuracy or surface roughness of the titanium castings. These results therefore suggested that these commercial investments for titanium could be used for the quick heating method. (+info)
Experimental binder-free investments reused to cast dental precious alloys.
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This study aimed to develop reusable dental investments. SiO2 and MgO were selected as refractory materials to prepare three types of investment (coded as 60S-40M, 80S-20M, 100S) with 40, 20, and 0 wt% of MgO. Each type of investment was reused twice. Thermal expansion and compressive strength were examined and statistically evaluated by ANOVA. To evaluate fit of castings, full crowns were cast by using a commercial Au-Ag-Pd alloy with all investment types. Marginal fit was statistically analyzed by cement thickness. It was found that although MgO strengthened the mold, it had little influence on expansion. The strength of 60S-40M was the highest, and 100S had the greatest advantage with regard to thermal expansion. In the evaluation for clinical applicability, all investments were able to cast successfully, but their castings might be undersized. Among the experimental binder-free investments reused for dental casting in this study, 100S in particular showed to be a good candidate for repeated fabrication of precision fit castings. (+info)
Development of casting investment preventing blackening of noble metal alloys. Part 4: effect of Mg(OH)2 and Ca(OH)2 as additives.
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The objective of this study was to develop a casting investment that prevents the blackening of the cast surface of noble metal alloys. Experimental investments were prepared using a gypsum-bonded investment in which a hydroxide, namely Mg(OH)2 or Ca(OH)2, was added. An Ag-Pd-Cu-Au alloy was cast into the mold made of the prepared investment. The addition of both hydroxides showed a significant effect on the color of as-cast surfaces, which was improved with increase in additive content. When Mg(OH)2 or Ca(OH)2 was added at more than 4.0 mass% to the investment, it was useful in preventing the blackening of the as-cast surfaces of an Ag-Pd-Cu-Au alloy. As for differences in the effects between Mg(OH)2 and Ca(OH)2, they were not found. (+info)